How to Remove Broken Drill Bit From Metal

Wondering the best way to remove broken drill bits from metals? Electro Arc has been providing high quality broken tap, drill, stud, and bolt removal EDM / MDM machines since 1947. Our technology safely removes the broken drill in seconds without causing any damage to the surrounding part. Our spark erosion and metal disintegration technology often saves our clients thousands of dollars by not causing damage to expensive parts. Take a moment to view how our spark eroders work.

Get the Job Done Right

Our unique process disintegrates only the center out of a broken tap or drill leaving the threads intact. The process can cut square or round shapes to back out studs or bolts, remove large studs by a series of cuts, emboss identification on rolls of steel, bore holes and counter bore. We can help you reclaim expensive parts, provide immediate repairs on all types of equipment, and eliminate production overruns and late deliveries.

edm tap removalCheck out our 2QST Metal Disintegrator for removing broken drills.

  • Unlimited disintegration potential in a compact, versatile package
  • For HSS tooling removal
  • Remove taps, drills, studs from 0-80 to 2″ (24.5 mm) in one pass
  • Maxi fixture provides ultra-rigid support for absolute positioning

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Having issues with Your Broken Bolt Remover?

Try viewing our list of troubleshooting videos. We have compiled some videos of common issues that can arise with our metal disintegrators.


[column size=”1/2″] [huge_text]No vibration, weak vibration or electrode sticking to part? Solution: IQ Head Adjustment[/huge_text]

[/column] [column size=”1/2 last”] [huge_text]No disintegration-No spark troubleshooting[/huge_text] [/column] [divider /] [column size=”1/2″] [huge_text]Auto feed Troubleshooting[/huge_text] [/column] [column size=”1/2 last”] [huge_text]Arcer Head Adjustment[/huge_text] [/column]

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